
::Technological process and methods of hologram manufacturing of various types
Main
The process of chemical processing of holograms is one of the most critical steps in hologram making: first of all, it is almost impossible to buy solutions for chemical processing of holograms, you have to prepare them by yourself. Quality of holograms depends greatly upon accuracy of the chemical solution composition. Holography as well as photography has a lot of methods for chemical processing of holograms for different types of photoplates and schemes of hologram recording.
|
GP-2 |
GP-3 | |
| Methylphenidone 0.2
g Hydroquinone 5 g Sodium sulfite, (Na2SO3) 100 g (anhydrous) Potassium hydroxide (KOH) 5 g Ammonium thiocyanate (NH4SCN) 6 g Water up to 1 l |
Methylphenidone 0.2
g Hydroquinone 5 g Sodium sulfite, (Na2SO3) 100 g (anhydrous) Potassium hydroxide (KOH) 25 g Ammonium thiocyanate (NH4SCN) 45 g Water up to 1 l |
You can
see the developers have the same composition, the only
difference is quantity of some chemicals. Let us
consider the purpose of each chemical in a brief
way.
1. Methylphenidone and hydroquinone are
developing substances. If they work together they are
more active than each taken separately.
2. Sodium
sulfite prevents rapid oxidation of the developing
substances and stabilizes work of the fixer. It provides
fine-grain development since microcrystals of silver
bromide are partly dissolved.
3. Potassium hydroxide
creates alkaline medium in the developer. The developing
substances can actively work only in alkaline medium.
4. Ammonium thiocyanate is the most "holographic"
component of the developer. (It is not used in the
photographic developers). It actively dissolves crystals
of silver bromide and provides super fine-grain
development.
To prepare the developer
it is necessary to have all the mentioned chemicals, a
balance of 0.01 g accuracy, a thermometer of
0.1oC accuracy, 2 retorts of 1l, a graduated
cylinder of 1 ml graduation, distilled water (see
photo). Cut several sheets of A4 paper in two and weight
out each chemical. You should put rubber gloves on. Be
very careful with potassium hydroxide. Avoid its contact
with your skin or clothes.
It is known phenidone and
methylphenidone are dissolved in water badly but their
dissolubility in the alkaline solution is good. Pour 300
ml of water into a retort and dissolve there potassium
hydroxide. Add the alkali by small portion and mix the
solution by a plastic stick thoroughly. Alkali
dissolution in water is an exothermic reaction (a
reaction with heat release). So that if you add all the
alkali weighed amount, the retort may be blown up
because of overheating. After the alkali has been
dissolved completely, dissolve phenidone. The solution
will become pinkish.
Pour 500 ml of water into the
second retort and then dissolve sodium sulfite and
ammonium thiocyanate. Ammonium thiocyanate has an
unpleasant smell of ammonia therefore you should work in
a room with good ventilation or under a hood. After all
the chemicals have been completely dissolved pour both
solutions together and mix them thoroughly and add water
to 1l. The prepared developer should be absolutely
transparent and have a significant smell of ammonia.
Filtrate the developer using a cotton wool tampon and a
funnel. Pour the developer into a bottle with a hermetic
stopper. Mark the bottle (name of the developer and date
of its production) and put it in the refrigerator. The
developer can be stored in a refrigerator not less than
a month.
Wash the retorts, the funnel and the
plastic stick carefully.
If the developer is turbid
or it is brown or it has another color or if there are
flakes or sediment, or there is no smell of ammonia, it
means that one of the chemicals is not suitable for
usage. Check if the chemical names and date of their
storage life are correct and if their weighed amounts
are accurate. Then try again to prepare the
developer.
To
protect the developed hologram from light influence
(light can cause darkening), unexposed microcrystals of
silver bromide should be removed from the emulsion
layer. For this purpose a photoplate is processed by a
fixing solution where the rest microcrystals of silver
bromide are dissolved and removed from the emulsion
layer. The simplest neutral fixer is used to fix PFG-03
photoplates. Microcrystals of silver bromide have very
small dimensions and their dissolving in the fixer takes
several seconds. Some specialists even convince that it
is not necessary to fix the photoplates in GP-2 or GP-3
after their developing since the most part of silver
bromide has been already dissolved in the developer. It
is right, but we should use the fixer to make the
process reliable.
Here is the fixer formula:
| Sodium thiosulfate
(hyposulfite)
(Na2S2O3*5H2O)
150 g Na2SO3 (anhydrous) 50 g Water up to 1l |
Dissolve
sodium sulfite in 700 ml of water. Then dissolve sodium
thiosulfate and increase the solution volume to 1l,
using water. Thiosulfate dissolving is an endothermic
reaction (a reaction with heat absorption), so it is
desirable to warm up water for this solution to
40-50oC. The ready fixer is absolutely
transparent and it does not have any smell. Filter the
solution, pour it into a bottle with a hermetic stopper,
mark and put it in the refrigerator.
Wash the
retorts, the funnel and the plastic stick carefully.
Ethyl
alcohol solutions are used for qualitative drying of
holograms. It is possible to dry a hologram in 100%
alcohol at once. But in this case alcohol will absorb
water rapidly and quality of drying will worsen rapidly
too. Therefore to save alcohols, drying is executed by
three steps - successively in 50%, 80% and 100% alcohol.
(To be precise, the usual alcohol has 96%
concentration). Prepare the alcohol solutions in the
following sequence:
50% alcohol - pour 500 ml of
water and 500 ml of alcohol and mix,
80% alcohol -
pour 200 ml of water and 800 ml of alcohol and
mix.
Pour the alcohol solutions into hermetic
bottles, mark and put them in the refrigerator.
Wash
the retorts, the funnel and the plastic stick with
running water carefully.